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James Webb Space Telescope completes ‘most challenging’ deployment

Professional Engineering

The sunshield, as seen under the telescope during its final deployment test on Earth in December 2020 (Credit: NASA/ Chris Gunn)
The sunshield, as seen under the telescope during its final deployment test on Earth in December 2020 (Credit: NASA/ Chris Gunn)

The James Webb Space Telescope team has fully deployed the spacecraft’s 22m sunshield, a key milestone in preparations for science operations.

The sunshield – about the size of a tennis court at full length – was folded to fit inside the payload area of an Ariane 5 rocket nose cone prior to launch.

The Webb team began remotely deploying the sunshield last Tuesday (28 December), three days after launch. NASA confirmed the successful deployment yesterday evening.

“This is the first time anyone has ever attempted to put a telescope this large into space,” said Thomas Zurbuchen, associate administrator for NASA’s Science Mission Directorate at the agency’s headquarters in Washington DC.

“Webb required not only careful assembly but also careful deployments. The success of its most challenging deployment – the sunshield – is an incredible testament to the human ingenuity and engineering skill that will enable Webb to accomplish its science goals.”

The five-layered sunshield will protect the telescope from the light and heat of the Sun, Earth, and Moon. Each plastic sheet is about as thin as a human hair and coated with reflective metal, providing protection equivalent to more than 1m SPF.

Together, the five layers reduce exposure from the Sun from over 200kW of solar energy to a fraction of a watt. This protection is crucial to keeping Webb’s scientific instruments at temperatures of 40K (-233ºC) – cold enough to see the faint infrared light that it seeks to observe.

“Unfolding Webb’s sunshield in space is an incredible milestone, crucial to the success of the mission,” said Gregory L Robinson, Webb’s programme director at NASA headquarters. “Thousands of parts had to work with precision for this marvel of engineering to fully unfurl. The team has accomplished an audacious feat with the complexity of this deployment – one of the boldest undertakings yet for Webb.”

The unfolding and tensioning of the sunshield involved 139 of Webb’s 178 release mechanisms, 70 hinge assemblies, eight deployment motors, roughly 400 pulleys, and 90 individual cables totalling roughly quarter of a mile in length.

The team paused deployment operations for a day to work on optimising Webb’s power systems and tensioning motors, to ensure Webb was in prime condition before beginning the major work of sunshield tensioning.

“The sunshield is remarkable as it will protect the telescope on this historic mission,” said Jim Flynn, sunshield manager at Northrop Grumman, NASA’s primary contractor for Webb. “This milestone represents the pioneering spirit of thousands of engineers, scientists, and technicians who spent significant portions of their careers developing, designing, manufacturing, and testing this first-of-its-kind space technology.”

The largest and most complex space science observatory has another five-and-a-half months of set-up to go, including deployment of the secondary mirror and primary mirror wings, alignment of the telescope optics, and calibration of the science instruments. After that, Webb will deliver its first images.

Webb’s revolutionary technology will explore every phase of cosmic history – from within our solar system to the most distant observable galaxies in the early universe. It will likely reveal new and unexpected discoveries, and help humanity understand the origins of the universe.

The telescope is an international partnership between NASA, the European Space Agency (ESA) and the Canadian Space Agency.


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Content published by Professional Engineering does not necessarily represent the views of the Institution of Mechanical Engineers.

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