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Researchers from the University of Cambridge have tested the first aircraft to be powered by a parallel hybrid-electric propulsion system, where an electric motor and petrol engine work together to drive the propeller.
The demonstrator aircraft uses up to 30% less fuel than a comparable plane with a petrol-only engine. The aircraft is also able to recharge its batteries in flight, the first time this has been achieved.
The demonstrator is based on a single-seat aircraft, with its hybrid engine designed and built by engineers at Cambridge with Boeing funding support. The aircraft uses a combination of a four-stroke piston engine and an electric motor/generator, coupled through the same drive pulley to spin the propeller.
During take-off and climb, when maximum power is required, the engine and motor work together to power the plane but, once cruising height is reached, the electric motor can be switched into generator mode to recharge the batteries or used in motor-assist mode to minimise fuel consumption. The same principle is at work in a hybrid car. Dr Paul Robertson of Cambridge’s department of engineering, who led the project, said: “What’s been holding back the development of hybrid or fully electric aircraft until now is battery technology. Until recently, they have been too heavy and didn’t have enough energy capacity. But with the advent of improved lithium-polymer batteries, hybrid aircraft – albeit at a small scale – are now starting to become viable.”
The hybrid power system in the Cambridge demonstrator is based on a Honda engine, in parallel with a lightweight motor. A power electronics module controls the electric current to and from the batteries – a set of 16 large lithium-polymer cells located in special compartments built into the wings. The petrol engine is optimally sized to provide the cruise power at its most efficient operating point, resulting in improved fuel efficiency overall.
Test flights for the project took place at Sywell Aerodrome, near Northampton. These tests consisted of a series of ‘hops’ along the runway, followed by longer evaluation flights at a height of over 1,500ft. The plane performed well, and further tests are planned.